Introduction

Material Selection in Oil and Gas Upstream training course develops the knowledge required to select suitable materials for well construction, completion systems, and long-term asset integrity while managing corrosion risks effectively.

Material selection directly influences equipment reliability, operational performance, safety, and production continuity throughout the lifecycle of an oil and gas well. Engineers and technical professionals must understand how operating conditions, production fluids, corrosion mechanisms, and industry standards affect material performance in demanding downhole environments.

This training course provides a comprehensive understanding of well construction materials, corrosion management principles, metallurgy fundamentals, and material selection methodologies. Participants will strengthen their ability to evaluate material options, improve well integrity practices, and make informed decisions that support safe and reliable upstream operations.

Key focus areas of this Material Selection in Oil and Gas Upstream training course include:

Objectives

At the end of this Material Selection in Oil and Gas Upstream training course, participants will be able to:

Training Methodology

This training course combines expert-led instruction with interactive learning, practical exercises, group discussions, and applied scenarios. Real-world examples are used throughout the course to strengthen understanding of material selection principles, corrosion management practices, and well integrity requirements.

Material Selection in Oil and Gas Upstream

Who should Attend?

This Material Selection in Oil and Gas Upstream training course is designed for:

  • Corrosion Engineers
  • Materials Engineers
  • Asset Integrity Engineers
  • Asset Managers
  • Maintenance Engineers
  • Reliability Engineers
  • Process Safety Engineers
  • Well Intervention Engineers
  • Completion Engineers
  • Production Engineers
  • QA/QC Engineers
  • Piping Engineers
  • Mechanical Engineers
  • Integrity Managers
  • Well Construction Professionals

Course Outline

Day 1

Well Construction & Completion Components, Well Integrity Management System and Basic Metallurgy

Part I: Review of Completion Components and Well Assemblies

  • Downhole elements
  • Casing components
  • Completion accessories
  • Wellhead and X-mass tree
  • API temperature class
  • API material class
  • Product Specification Level (PSL)

Part II: An Introduction to Well Integrity Mangement System (WIMS)

  • What is well integrity?
  • Well Integrity Management System (WIMS)
  • Well integrity failures
  • Well barriers

Part III: Basic Metallurgy and Mechanical Properties of Steels

  • Engineering materials
  • International standards
  • Mechanical properties
  • Downhole steels and alloys
Day 2

Downhole Corrosion

Part I: Fundamentals of Corrosion & Material Degradation

  • Corrosion basics
  • Cost of corrosion
  • Typical corrosion types

Part II: Downhole Corrosion Mechanisms and Failure Case Studies

  • Downhole corrosion mechanisms
  • Corrosion prediction
  • Standards and tests
  • Corrosion failures case studies
Day 3

Casing and Tubing Standards, Grades & Manufacturing

  • API Standards
  • API 5CT Grades
  • API 5CT/ISO 11960
  • API 5CRA/ISO 13680
  • Manufacturing process
  • Basics of API & premium connections
  • Connection Assessment Levels (CAL)
Day 4

Material Selection Strategy

  • The main criteria for material selection
  • Factors affecting materials selection
  • Material selection required information
  • Material selection examples
  • Non-metallic material functional requirements
  • Thermoplastic materials
  • Elastomers in downhole completion
Day 5

Material Selection Case Studies and Software Simulation

Part I: Case Studies

  • Casing string material selection
  • Production string & completion equipment material selection
  • Material class selection of wellhead and X-mas tree

Part II: Software Simulation

  • Evaluation and determination of corrosion in steels using PREDICT®
  • CRA material selection for corrosive oil and gas applications using SOCRATES®

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FAQs

Material selection plays a fundamental role in ensuring equipment reliability, operational safety, and long-term production performance. Selecting unsuitable materials can lead to corrosion, mechanical failures, increased maintenance costs, and reduced well life. This training course provides the knowledge needed to make informed decisions that support well integrity and asset reliability.

The course examines the main mechanisms responsible for downhole corrosion and material degradation. Participants learn how production fluids, operating conditions, and environmental factors influence corrosion behaviour. They also gain practical knowledge of corrosion-resistant materials and strategies that help reduce failures and extend equipment service life.

Participants are introduced to key industry standards and specifications relevant to casing, tubing, completion equipment, and corrosion control. The course explores important API and ISO requirements and explains how these standards support material qualification, equipment performance, and risk reduction in upstream operations.

The course addresses the selection of metallic materials such as carbon steels and corrosion-resistant alloys, as well as non-metallic materials including thermoplastics and elastomers. Participants learn how environmental conditions, performance requirements, and operational constraints influence material selection decisions throughout the well lifecycle.

The training combines technical theory with applied learning through industry examples, failure reviews, selection exercises, and material evaluation techniques. Participants gain practical insights that can be applied directly to real-world well construction, completion, and integrity management projects.

Material selection and corrosion prediction tools help engineers evaluate risks and assess material suitability under different operating conditions. During the course, participants gain awareness of recognised industry applications used to support corrosion evaluation and corrosion-resistant alloy selection, helping them make more confident engineering decisions in complex environments.

GRC Academy training courses are delivered in leading international business destinations, including London, Amsterdam, and Dubai. Sessions are hosted in carefully selected four- and five-star business hotels with professional meeting facilities that support focused learning, interaction, comfort, and confidentiality.

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GRC Academy provides both online and in-person options for all our training courses. Participants may join interactive virtual sessions or attend scheduled courses in major international locations, allowing them to select the option that best suits their professional commitments and availability.

GRC Academy develops customised in-house training courses that address each organisation’s strategic priorities, operational environment, and workforce capability requirements. Our team works closely with clients to tailor the course content, learning outcomes, and practical emphasis.

These tailored courses are designed to strengthen organisational capability, improve team performance, and support measurable and sustainable outcomes. For customised in-house training enquiries, please contact the GRC Academy Customer Service team at [email protected]

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